Home JOYAM Air Cooled Recirculation System

The JOYAM Air Cooled Recirculation System, is a well-crafted design to maintain the ideal temperature of sealing water in liquid ring pumps without requiring external cooling. This advanced system incorporates a separator, ID fan, and unique cooling fins, which work in harmony to efficiently lower sealing water temperatures while conserving energy and resources.

004-AIR COOLED RECIRCULATION SYSTEM

Call Attention To:  /   Spotlight on:

Optimised for Medium Vacuum Applications: Functions seamlessly within the 80-100 torr range, eliminating the need for additional cooling water supply, making it ideal for applications in this pressure range.

  1. Direct Cooling Efficiency: The system’s advanced ID fan cooling concept delivers an impressive 8000 kcal output using only 0.216 kW, far surpassing the energy demands of traditional methods, which require approximately 8.86 kW for comparable cooling.
  2. Automated Precision: Equipped with an inbuilt pH metre, the system automates drainage based on preset pH thresholds, thus preventing corrosion and prolonging pump and tank life.
  3. Comprehensive Real-Time Monitoring: Provides continuous monitoring of essential parameters such as vacuum levels, pH, Total Dissolved Solids (TDS), and temperature, allowing for enhanced operational control.
  4. Ease of Use and Low Maintenance: With a user-friendly one-switch start and simplified upkeep, this system is far easier to maintain than conventional shell & tube or plate-type condensers.
  5. Environmental and Energy Advantages: By eliminating the need for water, the system not only conserves power but also reduces liquid waste, thereby decreasing the load on effluent treatment plants.
  6. Customisable and Versatile Design: Constructed with high-quality materials, including stainless steel grades (SS 304, SS 316, and SS 316L), it offers adaptability for various requirements and can be mounted alongside other vacuum pumps for maximum versatility.
  7. Technical Adaptability: The Liquid Ring Recirculation System is highly flexible, accommodating different sealing liquids and easily integrating into various setups. Additionally, it can be paired with boosters to meet specific process needs.

Ideal Applications

  1. Chemical and Pharmaceutical Plants: For consistent and efficient medium vacuum applications.
  2. Process Plants and Laboratories: Where precise vacuum and cooling controls are essential.
  3. Biodiesel Production and Distilleries: Delivering enhanced cooling efficiency in environmentally conscious settings.
  4. Oil Refining and Dairy Industries: Offering reliability and customisation for specialised applications.

Centralised vacuum system(cross-check)

The JOYAM Centralised Sealing Water Recirculation System is engineered to streamline the cooling and recycling of sealing water for vacuum pumps, optimising resource use while significantly lowering energy costs. By accurately calculating the heat load from multiple pumps, this advanced solution minimises water waste directed to effluent treatment plants, enhancing both environmental and economic efficiency.

Call Attention To:  /   Spotlight on:

  1. Remarkable Water and Energy Conservation: Designed to curtail sealing water usage and reduce power demand, this system demonstrated remarkable cost-efficiency in one installation by slashing water consumption from 200 LPM, yielding energy savings of approximately 3 kWh.
  2. Streamlined Maintenance and Operational Efficiency: JOYAM’s innovative air-cooled design minimises upkeep compared to traditional condensers and heat exchangers, while also delivering additional energy savings and enhancing long-term reliability.
  3. Sophisticated Automation and Monitoring:
  4. Integrated pH and TDS metres provide continuous oversight of water quality, with automatic drainage that activates when pH thresholds are reached, safeguarding against corrosion.
  5. Operators gain full control over vacuum levels, pH, TDS, and temperature with a straightforward, one-switch start-up, offering both intuitive and efficient operation through a user-friendly display

Customisable Cooling Options:

  1. CW LRC Series: Uses an innovative air-cooling separator and ID fan to effectively lower water temperature.
  2. Chiller Series JCR LRC: Employs a cooling coil within the water separator tank, circulated by an R22 refrigerant compressor for more intensive cooling.
  3. LRC Series: Incorporates a Plate Heat Exchanger (PHE) or Shell & Tube condenser to achieve highly effective water cooling.

 

Ideal Applications

  1. Industrial Vacuum Systems: Optimised for setups where multiple vacuum pumps require integrated cooling.
  2. Process and Chemical Industries: Ideal for reducing water and energy consumption in high-demand environments.
  3. Environmentally Conscious Facilities: Facilities looking to reduce their ecological footprint through water conservation and energy efficiency.