Introducing the cutting-edge JOYAM Direct Chiller Vacuum System from JOYAM Engineers and Consultants Pvt Ltd, representing a pinnacle of innovation in vacuum technology. Years of dedicated research and development have culminated in this advanced system, designed to revolutionize medium vacuum applications.
At the heart of the JOYAM Direct Chiller Vacuum System lies its ingenious integration within the recirculation system of a watering vacuum pump. Here, refrigerant gas is ingeniously employed to directly cool the sealing liquid housed within the tank, offering unparalleled efficiency and performance.
Key to the system’s operation is its sophisticated control panel, equipped with a Programmable Logic Controller (PLC) and Human-Machine Interface (HMI). This enables precise regulation and monitoring of both the sealing liquid quality and vacuum levels, ensuring optimal functionality at all times.
The advantages of employing such a system are manifold:
- Energy Efficiency:By operating within the 20-30 torr range, the Direct Chiller Vacuum System can effectively replace single boosters, resulting in significant energy savings of up to 1.5 kW.
- Enhanced Cooling Capacity:Utilizing a direct cooling concept, this system can generate an impressive 10,000 kcal at a mere 3.78 kW, surpassing the capabilities of traditional indirect cooling methods. For comparison, achieving the same cooling capacity with indirect cooling would necessitate a power input of 8.86 kW.
- Automation and Monitoring:The system boasts comprehensive automation features, including real-time monitoring of parameters such as pH value and Total Dissolved Solids (TDS). With built-in pH and TDS meters, operators can easily track and adjust settings to maintain optimal conditions. Additionally, automated drainage functionality safeguards against corrosion, prolonging the lifespan of both the pump and tank.
- User-Friendly Operation:With a simplified interface and one-switch start functionality, operating the system is intuitive and hassle-free. Operators can effortlessly monitor vacuum levels, pH, TDS, and temperature, ensuring smooth and efficient performance at all times.
- Ease of Maintenance:The Direct Chiller Vacuum System is designed for ease of maintenance, with a single rotary part replacement simplifying upkeep. Compared to traditional condenser configurations such as shell & tube or plate type heat exchangers, maintenance requirements are significantly reduced, minimizing downtime and associated costs.
- Efficiency and Power Savings:Thanks to its direct cooling mechanism, the system achieves exceptional efficiency and power savings when compared to conventional condenser setups. This not only reduces energy consumption but also lowers operational costs over the system’s lifecycle.
In summary, JOYAM Direct Chiller Vacuum System represents a paradigm shift in vacuum technology, offering unmatched performance, efficiency, and ease of operation. Whether utilized in industrial, research, or manufacturing settings, this innovative solution is poised to redefine the standards of medium vacuum applications.